How to adjust the raw material size smaller in the crushing plant

 How to adjust the raw material size smaller in the crushing plant

1.Solution

Add primary crushing equipment:

 

Jaw crusher: suitable for processing super-large block materials, with a maximum feed size of up to 1.5 meters

 

Gyratory crusher: with greater processing capacity, suitable for high production needs

 

Adopt a two-stage crushing solution:

 

First stage: coarse crushing (jaw or gyratory crusher)

 

Second stage: medium crushing (cone crusher or impact crusher)

 

 

Recommended equipment

Coarse crushing equipment:

 

Large jaw crusher (such as PE1200×1500, with a processing capacity of 400-800 tons/hour)

 

Gyratory crusher (such as PXZ1400, with a processing capacity of up to 2000 tons/hour) =Time)

 

Auxiliary equipment:

 

Hydraulic breaker: used to pre-break up oversized materials

 

Vibrating feeder: equipped with grate screen to pre-screen qualified materials

 

Implementation suggestions

Evaluate the existing crushing line space to determine whether the primary crushing stage can be added

 

Analyze the material characteristics and select the most suitable type of crushing equipment

 

Consider adding a buffer silo to balance the production capacity between the two stages of crushing

 

Optimize the overall process layout and reduce the number of material transfers

 

Notes

The new equipment should match the existing 200 tons/hour production capacity

 

Consider the equipment investment cost and long-term operating benefits

 

Pay attention to the energy consumption balance of the overall production line